HYCON Hydraulic Power Packs

Versatile, portable, and tougher than the rest! Unaffected by water and dust, the HYCON power packs operate in any environment.

High performance in a compact design! The HYCON power packs are designed for professionals who expect maximum operating time, low maintenance costs, and durability. It’s easily moved around on construction sites thanks to its wheels and hand bars – even in challenging terrains.

The HYCON power packs are simple to operate, and given the right pressure, you can connect and operate any of our handheld hydraulic tools from one power pack.

All basic instructions are shown on the front panel, making the power packs suitable for contractors as well as the rental business.

Additional features

▶ Gasoline, diesel, and electric models.
▶ A fan mounted directly on the gear pump shaft ensures high-capacity air cooling for the hydraulic system and engine for a longer lifetime in demanding and hot environments.
▶ Closed hydraulic system – all parts run in oil.
▶ All HYCON tools and HTMA-compliant tools can be operated from the power packs.
▶ Easy cleaning of the oil cooler and all parts with high-pressure cleaners from the outside.

FAQ

What oil, petrol, and service do my engine require?

All our powerpacks are supplied with the user manual for the engine, this describes all necessary requirements for keeping the engines in good running conditions. Below are the links to the manuals for the specific engine on your powerpack.

Honda Engine identification

Honda Manuals

Vanguard

Kohler

Do HYCON offer service or spare parts for Honda, Vanguard or Kohler engines used on the power packs?

One reason for the well-known engine brands used on HYCON powerpacks is that they all have global networks of service centers making it easier for our customers to get their engines serviced quickly and easily. Because of the complexity of the engine and varying regional requirements, we do not stock engine or service parts. Find your service center her:

Honda

Vanguard

Kohler

What makes HYCON's hydraulic power packs unique?

HYCON's power packs feature a compact design, high efficiency, and simple controls for easy operation. Three models of the power packs can power multiple tools efficiently while reducing overall maintenance costs.

Why are hydraulic tools considered environmentally friendly for public sector use?

Hydraulic tools produce minimal emissions and have quieter operation than diesel or pneumatic tools. Their efficiency and reduced fuel consumption make them a sustainable choice for public sector applications like sewage management or infrastructure maintenance.

How do our multiflex power packs work with multiple tools simultaneously?

Hydraulic power packs generate a steady flow of pressurized fluid that can be distributed to multiple tools through a hydraulic circuit. With the right flow and pressure settings, operators can power several tools simultaneously without compromising performance.

Download

HYCON Power Pack Brochure

Optimizing Your Operations with Portable Hydraulic Power Packs

In today's fast-paced and demanding industries, efficiency is the name of the game. Whether managing a construction project, maintaining public infrastructure, or working underwater, having the right tools is essential. Portable hydraulic power packs provide the consistent, high-pressure energy required to operate hydraulic tools and equipment efficiently.

Portable hydraulic power units, like the HYCON HPP09 and HPP18V, provide the consistent, high-pressure energy required to operate hydraulic tools and equipment efficiently. This article will delve into the features and benefits of these power units, explore their diverse applications, and provide best practices for using them to maximize your operational efficiency.

Features and benefits of portable hydraulic power units

High power-to-size ratio

Portable hydraulic power units are designed to deliver an impressive amount of power despite their compact size. This high power-to-size ratio allows them to fit into tight spaces while providing the energy needed for demanding tasks.

  • Compact design: Their lightweight and compact design makes these units easy to transport and position at the work site, enabling operators to bring high-pressure energy wherever it is needed.

Their compact design allows for easy portability, a hallmark of HYCON power packs, ensuring that they can be easily transported from site to site.

Consistent performance

These power units are built to deliver consistent hydraulic energy, ensuring stable performance for the connected tools and equipment.

The HYCON power packs have a fan-mounted gear pump shaft for high-capacity air cooling, ensuring a longer lifetime in demanding environments.

  • Continuous pressure output: The steady output ensures that hydraulic tools can operate smoothly without power fluctuations, minimizing downtime and interruptions.
  • Reliable motor options: Portable units can be equipped with electric or diesel and gasoline motors, offering options suitable for different operating environments.

Durability and longevity

Portable hydraulic power units are designed for challenging conditions, with features like rugged frames, corrosion-resistant components, and high-quality filters to ensure long-term reliability.

  • Rugged frames: The durable frames protect internal components from impacts and environmental damage, making them ideal for use in harsh industrial environments.
  • Advanced filtration systems: Efficient filters prevent contaminants from entering the system, reducing the risk of damage to hoses and seals.

Diverse applications and benefits of portable hydraulic power units

Construction and demolition

In the construction and demolition sectors, portable hydraulic power units provide versatile, reliable energy for a variety of tasks that require precise, efficient cutting, drilling, and breaking.

  • Cutting and drilling: When equipped with portable power units, hydraulic saws, and drills can make accurate cuts through thick slabs of reinforced concrete and masonry. The consistent power delivery of hydraulic systems enables high cutting speeds, reducing project timelines and preventing overheating during prolonged use. This efficiency minimizes operator fatigue and allows teams to complete tasks with fewer interruptions.
  • Breaking and demolition: Portable hydraulic power units provide the high-impact energy necessary for hydraulic breakers to demolish thick layers of concrete, asphalt, or rock. The continuous energy output ensures that demolition tasks are carried out quickly and effectively. In addition, the compact design of the power units allows for efficient setup in confined spaces, providing crucial mobility for selective or controlled demolition projects.

Benefits of using portable hydraulic power units across industries

  • Mobility and flexibility: The compact, lightweight design of portable units makes them easy to transport, ensuring high productivity across different job sites.
  • Reduced downtime: The consistent energy output reduces the frequency of power fluctuations or tool malfunctions, minimizing costly downtime during critical tasks.
  • Lower maintenance costs: High-quality filters, durable components, and advanced cooling systems lower maintenance requirements, resulting in long-term cost savings.
  • Adaptability: Portable hydraulic power units can be configured to deliver power to different types of tools, making them adaptable to various applications across industries.

A focus on versatility and consistent energy output, portable hydraulic power units can significantly enhance operational efficiency across a wide range of sectors, providing substantial benefits in productivity, cost savings, and reliability.

Utility work

Maintaining public infrastructure requires reliable tools that can be quickly deployed for repairs.

  • Submersible pumps: Portable hydraulic power units can efficiently power submersible pumps for continuous sewage bypass and water management. Their mobility ensures that maintenance teams can deploy them quickly to flooded sites or during sewer repairs to prevent service interruptions and minimize environmental impacts.
  • Utility line repairs: In cases where utility lines need immediate repair due to damage or wear, hydraulic cutters and drills connected to portable power units can swiftly access and address the problem. The rapid setup and efficient cutting capacity of these tools help minimize service downtime for essential utilities like water, electricity, and gas.

Power packs in demolition and anchoring applications

  • Rock drills: Rock drills, when paired with our robust power packs, are highly effective for drilling anchoring holes, and preparing holes for explosives in demolition projects. These powerful tools, driven by portable hydraulic power packs, provide consistent, high-pressure energy needed to penetrate tough materials such as reinforced concrete. The compact and portable nature of our power packs ensures that rock drills can be deployed quickly and efficiently in various demolition and anchoring applications.
  • Breakers: The breakers are powered by our reliable power packs, are essential for concrete demolition. These hydraulic breakers deliver powerful impact energy, efficiently breaking through concrete and other hard materials. The portability and high performance of our power packs make it easy to transport and use breakers across different demolition sites, ensuring that they can handle the toughest jobs with ease.

Best practices for maximizing efficiency

Fluid quality and monitoring

Maintaining clean and high-quality hydraulic fluid ensures consistent performance and minimizes the risk of equipment damage.

  • Regular fluid checks: Periodically check fluid levels and quality to identify and prevent contamination or viscosity issues.
  • Filter replacement: Replace filters at recommended intervals to prevent debris buildup and contamination.

Routine inspections

Regular inspections help identify potential issues before they become costly problems.

  • Hose and seal checks: Inspect hoses and seals for wear or leaks that could reduce efficiency or cause system failure.
  • Motor maintenance: Keep motors well-maintained to ensure steady and reliable operation.

Contact us and let us help you find a local distributor.

+45 9647 5200 / hycon@hycontools.com